Quality Control integration.
Stamped Part Quality Control at Ditron involves total start-to-finish program integration. Beginning with initial discovery sessions, our Quality Control Department details customers needs — and then drafts a quality plan blueprint that ensures those specifications are met at every phase.
Quality Control that is pro-active.
Ditron’s Quality Control program continually tracks and compares customer specifications and real-time production dimensions. Using inspection tools like Nikon Optical Comparators, we implement Statistical Process Control (SPC), charting Cp/Cpk, ¯X and ¯R to ensure critical part dimensions and attribute characteristics are maintained during the production process.
Analysis of Quality Control data also enables us to identify or predict trends that could lead to future dimensional deviations. As a result, we can implement pro-active action for changing or correcting process parameters before a defect occurs.
Quality Control with traceability and reporting.
For customers beginning a new tooling program, we provide a GANTT Chart—outlining all of the necessary tooling activities so that the customer can stay abreast of our program. During the F.A.I Sequence, process flow diagrams and inspection procedures are developed by the Quality Assurance team. This information is shared with the Ditron Inspection Department so all inspectors can be trained relative to the new product specifics.
Ditron traceability begins at the receiving dock, where raw material is inspected to ensure it meets stringent standards. Once approved, materials are assigned permanent identification numbers maintained throughout all manufacturing phases, right through shipping. We provide shipping lists, order tracking and fax confirmation for daily shipments leaving our facility.
As part of our “through date code” traceability process, we inventory inspection documentation along with product samples for a period of three years.
Quality Control continual Improvement.
Ditron continuously strives to improve our process and product quality. We have been rated a Six-Sigma supplier (to IBM) since 1989. We are ISO 9001-2015 registered.
Quality Control through uncompromising customer service.
At Ditron, we know Quality Control requires more than mechanical ability to deliver defect-free stamped products. Serving as a true extension of our customers, our collaborative team approach ensures expectations are always understood, met, and maintained.
Rapid response to customers and prospects is mandated behavior Ditron. All inquiries receive prompt, courteous, result-delivering attention. Our commitment is to always respond to queries concerning product or production — and requests for quotations — within 24-hours or less.
Ditron’s Stamping strengths include:
HIGH – SPEED STAMPING
MICRO – PRECISION
MICRO – MINIATURE